{"id":7134,"date":"2022-04-26T12:12:43","date_gmt":"2022-04-26T12:12:43","guid":{"rendered":"https:\/\/nora-material.de\/uncategorized\/weltneuheit-nora-lunatec-fusion-ohne-klebstoff\/"},"modified":"2023-07-19T08:10:52","modified_gmt":"2023-07-19T08:10:52","slug":"innovation-nora-lunatec-fusion-without-adhesive","status":"publish","type":"post","link":"https:\/\/nora-material.de\/en\/produkte-en\/innovation-nora-lunatec-fusion-without-adhesive\/","title":{"rendered":"Innovative EVA foam: nora\u00ae Lunatec fusion for bonding without any adhesive"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column width=&#8221;3\/4&#8243;][vc_single_image image=&#8221;7223&#8243; img_size=&#8221;full&#8221;][\/vc_column][vc_column width=&#8221;1\/4&#8243;][vc_separator color=&#8221;chino&#8221; border_width=&#8221;5&#8243; el_width=&#8221;90&#8243; css=&#8221;.vc_custom_1650891358648{margin-left: -100px !important;padding-top: 220px !important;}&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_custom_heading text=&#8221;Lunatec fusion for bonding without any adhesive&#8221; font_container=&#8221;tag:h1|font_size:40|text_align:right&#8221; use_theme_fonts=&#8221;yes&#8221; css=&#8221;.vc_custom_1652856594590{padding-bottom: 10px !important;}&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<strong>Lunatec fusion<\/strong> is a global innovation in the area of expanded EVA materials which ensure a reliable, permanent bond <strong>without the additional use of adhesive<\/strong>.<\/p>\n<p>These unique new materials bond directly with each other through thermoplastic moulding solely as a result of <strong>heat, time and pressure<\/strong> and <em>fuse<\/em> to create a permanent bond. The materials bond directly, <strong>without any glue<\/strong> or adhesive lamination.[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1652856859566{margin-top: 15px !important;}&#8221;]This innovation could revolutionise everyday workshop activity and the processes of manufacturing <strong>foot beddings and insoles<\/strong>, because we have succeeded in developing EVA materials that can be bonded together <strong>without any adhesive at all<\/strong>.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space height=&#8221;3px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h3>The principle is simple<\/h3>\n<p><strong>Lunatec fusion 30<\/strong> and<strong> Lunatec fusion 40<\/strong> marked the first step towards a new, contemporary way of working that allows bonding without adhesives. Later one\u00a0we have added two more versions to the range with<strong> Lunatec fusion 20<\/strong> and <strong>50<\/strong>, so that now nothing stands in the way of a new, contemporary way of working that allows you to work<strong> without adhesive<\/strong>.<\/p>\n<p>Now, diabetes-adapted footbeds or other demanding orthopaedic fittings can also be manufactured <strong>completely without adhesive<\/strong>. With<strong> Lunatec fusion<\/strong> in 20, 30, 40 and 50 Shore A in smooth and perforated versions, an optimal basic range is available for this purpose.\u00a0In addition to offering valuable <strong>savings in terms of time and costs<\/strong>, this also has health and environmental benefits.<\/p>\n<p>The principle of \u201efusing\u201d on the basis of EVA is well known in the industry and in the world of hand-crafting, and also from hotmelt adhesives. The EVA polymer provides stability here and ensures optimum bonding.<\/p>\n<p><strong>Lunatec fusion works in a similar way:<\/strong> The heated materials bond together permanently under pressure during the cooling phase. The materials bond directly, <strong>without any glue<\/strong> or adhesive lamination. It is a kind of a self-adhesive EVA foam, but a glue doesn&#8217;t play a role, it&#8217;s the material itself that connects.[\/vc_column_text][vc_empty_space height=&#8221;20px&#8221;][vc_single_image image=&#8221;6908&#8243; img_size=&#8221;full&#8221; css=&#8221;.vc_custom_1650890757821{margin-top: 15px !important;}&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;7226&#8243; img_size=&#8221;full&#8221; css=&#8221;.vc_custom_1689673077435{margin-top: 5px !important;}&#8221;][vc_empty_space height=&#8221;30px&#8221;][vc_single_image image=&#8221;7218&#8243; img_size=&#8221;full&#8221; css=&#8221;.vc_custom_1689673056520{margin-top: 5px !important;}&#8221;][vc_column_text]<\/p>\n<h3>The advantages are clear:<\/h3>\n<ul>\n<li>massive savings on time and costs<\/li>\n<li>clean, fast and healthy friendly working<\/li>\n<li>no need to apply adhesive<\/li>\n<li>no discolouration or tangible hardening<\/li>\n<li>no contamination from glue<\/li>\n<li>no long drying and waiting times<\/li>\n<li>ready for use immediately after cooling down<\/li>\n<\/ul>\n<p>[\/vc_column_text]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-d830c2280f2eb9a0c9c03f97d94e8396.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-d830c2280f2eb9a0c9c03f97d94e8396 > i {\n  margin-right: 8px;\n}\n<\/style><div class=\"btn-align-left\"><a href=\"https:\/\/www.nora-schuh.de\/wp-content\/uploads\/2022\/05\/nora_Lunatec_fusion_information_EN.pdf\" class=\"default-btn-shortcode dt-btn dt-btn-m link-hover-off  vc_custom_1661951173537\" target=\"_blank\" id=\"default-btn-d830c2280f2eb9a0c9c03f97d94e8396\" style=\"width:250px;\" rel=\"noopener\"><i class=\"Defaults-book\"><\/i><span>product information<\/span><\/a><\/div><style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-fda23080b18cee7c615fd614da096ede.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-fda23080b18cee7c615fd614da096ede > i {\n  margin-right: 8px;\n}\n<\/style><a href=\"https:\/\/www.nora-schuh.de\/wp-content\/uploads\/epaper\/product-catalog-2023-en\/#10\" class=\"default-btn-shortcode dt-btn dt-btn-m link-hover-off btn-inline-left  vc_custom_1689754078334\" target=\"_blank\" id=\"default-btn-fda23080b18cee7c615fd614da096ede\" style=\"width:250px;\" rel=\"noopener\"><i class=\"Defaults-book\"><\/i><span>open catalog<\/span><\/a>[\/vc_column][\/vc_row][vc_row][vc_column css=&#8221;.vc_custom_1689673178227{margin-top: 25px !important;}&#8221;][vc_video link=&#8221;https:\/\/www.youtube.com\/watch?v=FV7FRhwGfHo&#8221; el_width=&#8221;70&#8243; align=&#8221;center&#8221;][vc_column_text css=&#8221;.vc_custom_1653291795664{margin-top: 25px !important;}&#8221;]<\/p>\n<h3>Processing instructions<\/h3>\n<p>The <a href=\"https:\/\/nora-material.de\/en\/project\/soft-cushioning-insole-made-of-lunatec-fusion\/\" target=\"_blank\" rel=\"noopener\">manufacturing of insoles<\/a> is very easy: <strong>Cut out<\/strong> the materials and <strong>rough it<\/strong> in contact areas, <strong>heat<\/strong> in oven at 130 \u00b0C and<strong> place all materials in one step on last<\/strong> and press firmly while <strong>deep drawing<\/strong>. After cooling down <strong>grind to shape<\/strong> and the insole is ready for use.[\/vc_column_text][vc_empty_space height=&#8221;25px&#8221;][vc_single_image image=&#8221;6991&#8243; img_size=&#8221;full&#8221;]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-b81972cb9c4586997113594bbafdd21a.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-b81972cb9c4586997113594bbafdd21a > i {\n  margin-right: 8px;\n}\n<\/style><a href=\"https:\/\/www.nora-schuh.de\/wp-content\/uploads\/2022\/08\/nora_lunatec_fusion_flyer_4_EN_2022.pdf\" class=\"default-btn-shortcode dt-btn dt-btn-m link-hover-off btn-inline-left  vc_custom_1689673142547\" target=\"_blank\" id=\"default-btn-b81972cb9c4586997113594bbafdd21a\" style=\"width:250px;\" title=\"Processing instructions for a Lunatec fusion insole\" rel=\"noopener\"><i class=\"Defaults-book\"><\/i><span>processing instructions<\/span><\/a>[vc_empty_space height=&#8221;25px&#8221;][vc_column_text css=&#8221;.vc_custom_1652858266395{margin-top: 25px !important;margin-bottom: 20px !important;}&#8221;]Because vulcanised EVA sheets consist of closed cells, the process works best when the material is <strong>roughened by sanding<\/strong> before processing. This increases the size of the surface for full-surface bonding. A similar effect is achieved by <strong>perforation<\/strong>, which also prevents the formation of air bubbles.<\/p>\n<p>In addition to various material layers,<strong> individual blanks<\/strong>, e.g. for reinforcing the arch, can be positioned flexibly and bonded to each other in a single deep drawing process.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;10px&#8221;][vc_column_text css=&#8221;.vc_custom_1655206713159{margin-top: 25px !important;}&#8221;]<\/p>\n<h3>For a reliable bonding<\/h3>\n<p>\u2022 <strong>roughen<\/strong> used materials<br \/>\n\u2022 <strong>use a perforated<\/strong> material<br \/>\n\u2022 oven setting 130 \u00b0C and <strong>stick to these times<\/strong><br \/>\n\u2022 make sure of <strong>sufficient pressure<\/strong> of the drawing bladder<br \/>\n\u2022 <strong>rule of thumb:<\/strong> heating time x 2 = ideal cooling time[\/vc_column_text][vc_empty_space height=&#8221;5px&#8221;][vc_column_text css=&#8221;.vc_custom_1655206311295{margin-top: 25px !important;}&#8221;]With <strong>perforated materials<\/strong>, the heating time can be shortened by about a third as the heat spreads through the material faster.[\/vc_column_text][vc_empty_space height=&#8221;25px&#8221;]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">.shortcode-single-image-wrap.shortcode-single-image-83ae197b32cab66cda98afbb7fdb4e28.enable-bg-rollover .rollover i,\n.shortcode-single-image-wrap.shortcode-single-image-83ae197b32cab66cda98afbb7fdb4e28.enable-bg-rollover .rollover-video i {\n  background: -webkit-linear-gradient();\n  background: linear-gradient();\n}\n.shortcode-single-image-wrap.shortcode-single-image-83ae197b32cab66cda98afbb7fdb4e28 .rollover-icon {\n  font-size: 32px;\n  color: #ffffff;\n  min-width: 44px;\n  min-height: 44px;\n  line-height: 44px;\n  border-radius: 100px;\n  border-style: solid;\n  border-width: 0px;\n}\n.dt-icon-bg-on.shortcode-single-image-wrap.shortcode-single-image-83ae197b32cab66cda98afbb7fdb4e28 .rollover-icon {\n  background: rgba(255,255,255,0.3);\n  box-shadow: none;\n}\n<\/style><div class=\"shortcode-single-image-wrap shortcode-single-image-83ae197b32cab66cda98afbb7fdb4e28 alignnone  enable-bg-rollover dt-icon-bg-off\" style=\"margin-top:0px; margin-bottom:0px; margin-left:0px; margin-right:0px; width:500px;\"><div class=\"shortcode-single-image\"><div class=\"fancy-media-wrap  layzr-bg\" style=\"\"><img fetchpriority=\"high\" decoding=\"async\" class=\"preload-me lazy-load aspect\" src=\"data:image\/svg+xml,%3Csvg%20xmlns%3D&#39;http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg&#39;%20viewBox%3D&#39;0%200%20500%20270&#39;%2F%3E\" data-src=\"https:\/\/nora-material.de\/wp-content\/uploads\/2022\/09\/DAF_DSC_0068_freigestellt-500x270.png\" data-srcset=\"https:\/\/nora-material.de\/wp-content\/uploads\/2022\/09\/DAF_DSC_0068_freigestellt-500x270.png 500w, https:\/\/nora-material.de\/wp-content\/uploads\/2022\/09\/DAF_DSC_0068_freigestellt-1000x540.png 1000w\" loading=\"eager\" sizes=\"(max-width: 500px) 100vw, 500px\" width=\"500\" height=\"270\"  data-dt-location=\"https:\/\/nora-material.de\/en\/?attachment_id=7215\" style=\"--ratio: 500 \/ 270;\" alt=\"\" \/><\/div><\/div><\/div>[\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;10px&#8221;][vc_column_text css=&#8221;.vc_custom_1689673238020{margin-top: 25px !important;}&#8221;]<strong>Recommended processing times:<\/strong>[\/vc_column_text][vc_single_image image=&#8221;7495&#8243; img_size=&#8221;full&#8221; css=&#8221;.vc_custom_1689673013892{margin-top: 5px !important;}&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;2\/3&#8243;][vc_column_text css=&#8221;.vc_custom_1652858601087{margin-top: 25px !important;}&#8221;]<\/p>\n<h3>Comprehensively certified<\/h3>\n<p>As a <strong>manufacturer in Germany<\/strong>, we assume particular responsibility for consistent <a href=\"https:\/\/nora-material.de\/en\/quality-safety\/\">quality<\/a>, innovative product developments, practical diversity and the highest possible reliability and safety.<\/p>\n<p><strong>Lunatec fusion is \u2026<\/strong><\/p>\n<ul>\n<li>suitable for use in <strong>Class 1 medicinal products<\/strong><\/li>\n<li><strong>free of constituents posing toxicological and carcinogenic risks<\/strong> as specified in EU Regulation 2017\/745<\/li>\n<li><strong>SG pollutant-tested<\/strong> by the PFI in Pirmasens<\/li>\n<li>tested for <strong>dermatological skin compatibility<\/strong> by the Dermatest Institute<\/li>\n<li><strong>free from latex<\/strong> and phthalates<\/li>\n<li>made solely from <strong>vegan<\/strong> constituents<\/li>\n<li>completely &amp; hygienically <strong>washable and\u00a0<\/strong><strong>disinfectable<\/strong><\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space height=&#8221;25px&#8221;][\/vc_column][vc_column width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;7004&#8243; img_size=&#8221;full&#8221; css=&#8221;.vc_custom_1650895039077{margin-top: 50px !important;}&#8221;][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column width=&#8221;3\/4&#8243;][vc_single_image image=&#8221;7223&#8243; img_size=&#8221;full&#8221;][\/vc_column][vc_column width=&#8221;1\/4&#8243;][vc_separator color=&#8221;chino&#8221; border_width=&#8221;5&#8243; el_width=&#8221;90&#8243; css=&#8221;.vc_custom_1650891358648{margin-left: -100px !important;padding-top: 220px !important;}&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_custom_heading text=&#8221;Lunatec fusion for bonding without any adhesive&#8221; font_container=&#8221;tag:h1|font_size:40|text_align:right&#8221; use_theme_fonts=&#8221;yes&#8221; css=&#8221;.vc_custom_1652856594590{padding-bottom: 10px !important;}&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_column_text]Lunatec fusion is a global innovation in the area of expanded EVA materials which ensure a reliable, permanent bond without the additional use of adhesive. These unique new materials&hellip;<\/p>\n","protected":false},"author":2,"featured_media":7223,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[41],"tags":[115,116,125,117,126,118,119,120,121,122,123,128,129,124,127],"class_list":["post-7134","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkte-en","tag-arbeiten-ohne-klebstoff-en","tag-einlagen-en","tag-eva-foam","tag-eva-schaum-en","tag-insoles","tag-klebstofffrei-en","tag-lunatec-fusion-en","tag-lunatec-fusion-30-en","tag-lunatec-fusion-40-en","tag-nachhaltig-en","tag-polymertechnologie-en","tag-sustainable","tag-vegan","tag-weltneuheit-en","tag-without-glue","category-41","description-off"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Lunatec fusion for manufacturing an insole without any 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